Properties of Heat-Treated Wood Fiber-Polylactic Acid Composite Filaments and 3D-Printed Parts Using Fused Filament Fabrication.

Wood fibers (WFs) were treated at a fixed heat temperature (180 °C) for 2-6 h and added to a polylactic acid (PLA) matrix to produce wood-PLA composite (WPC) filaments. Additionally, the effects of the heat-treated WFs on the physicomechanical properties and impact strength of the WPC filaments and 3D-printed WPC parts using fused filament fabrication (FFF) were examined. The results revealed that heat-treated WFs caused an increase in crystallinity and a significant reduction in the number of pores on the failure cross section of the WPC filament, resulting in a higher tensile modulus and lower elongation at break. Additionally, the printed WPC parts with heat-treated WFs had higher tensile strength and lower water absorption compared to untreated WPC parts. However, most of the mechanical properties and impact strength of 3D-printed WPC parts were not significantly influenced by adding heat-treated WFs. As described above, at the fixed fiber addition amount, adding heat-treated WFs improved the dimensional stability of the WPC parts and it enabled a high retention ratio of mechanical properties and impact strength of the WPC parts.

Characteristic Properties of a Bamboo-Based Board Combined with Bamboo Veneers and Vacuum Heat-Treated Round Bamboo Sticks.

In this study, a bamboo stick board with rotary-cut bamboo veneers was successfully fabricated. Additionally, vacuum heat (VH) treatment, which is a popular thermal modification method, was used to modify bamboo sticks. Therefore, the effects of different VH treatment temperatures on the dimensional stability and flexural properties of bamboo stick boards with and without bamboo veneers were investigated. For all boards, as the temperature increased to 220 °C, the thickness change rate and equilibrium moisture content decreased, and the flexural properties increased. The results exhibited that VH treatment improved the dimensional stability and flexural properties of the boards. Furthermore, the board with veneers had lower flexural properties and higher thickness swelling after water absorption than the board without veneers (BSB). The results indicated that bamboo veneer caused low flexural properties and high thickness swelling of the board compared to the BSB. However, the bamboo veneer played an aesthetic role in the appearance of the bamboo stick board.

Water Resistance and Creep Behavior of Heat-Treated Moso Bamboo Determined by the Stepped Isostress Method.

The influence of heat treatment on the physico-mechanical properties, water resistance, and creep behavior of moso bamboo (Phyllostachys pubescens) was determined in this study. The results revealed that the density, moisture content, and flexural properties showed negative relationships with the heat treatment temperature, while an improvement in the dimensional stability (anti-swelling efficiency and anti-water absorption efficiency) of heat-treated samples was observed during water absorption tests. Additionally, the creep master curves of the untreated and heat-treated samples were successfully constructed using the stepped isostress method (SSM) at a series of elevated stresses. Furthermore, the SSM-predicted creep compliance curves fit well with the 90-day full-scale experimental data. When the heat treatment temperature increased to 180 °C, the degradation ratio of the creep resistance (rd) significantly increased over all periods. However, the rd of the tested bamboo decreased as the heat treatment temperature increased up to 220 °C.

Characteristics of Unidirectional Green Wood Fiber/Polylactic Acid Composite Parts Printed with Various Layer Thicknesses by Fused Filament Fabrication.

In this study, the effect of layer thickness on the physicomechanical properties of the wood fiber-polylactic acid composite (WPC) part obtained by fused filament fabrication (FFF) was investigated. The results showed that most of the characteristics of the FFF-printed WPC part significantly depended on the printing layer thickness. As the layer thickness increased, the density of the printed WPC part decreased significantly, while the dimensional stability of the water-immersed WPC part decreased. In addition, specific tensile properties increased and the other specific mechanical properties (flexural, compressive, and shear properties) decreased with increasing layer thickness. Furthermore, scanning electronic microscopy micrographs illustrated that the number of voids and defects was more often observed on the surface of the WPC part printed with higher layer thickness. Therefore, these results indicated that the different layer thicknesses in FFF manufacturing have a substantial impact on the dimensional stability and specific mechanical properties of the FFF-printed WPC part.

Morphology and Mechanical Properties of 3D Printed Wood Fiber/Polylactic Acid Composite Parts Using Fused Deposition Modeling (FDM): The Effects of Printing Speed.

In this study, a wood fiber/polylactic acid composite (WPC) filament was used as feedstock to print the WPC part by means of fused deposition modeling (FDM). The morphology and mechanical properties of WPC parts printed at different speeds (30, 50, and 70 mm/s) were determined. The results show that the density of the printed WPC part increased as the printing speed decreased, while its surface color became darker than that of parts printed at a high speed. The printing time decreased with an increasing printing speed; however, there was a small difference in the time saving percentage without regard to the dimensions of the printed WPC part at a given printing speed. Additionally, the tensile and flexural properties of the printed WPC part were not significantly influenced by the printing speed, whereas the compressive strength and modulus of the FDM-printed part significantly decreased by 34.3% and 14.6%, respectively, when the printing speed was increased from 30 to 70 mm/s. Furthermore, scanning electronic microscopy (SEM) illustrated that the FDM process at a high printing speed produced an uneven surface of the part with a narrower width of printed layers, and pull-outs of wood fibers were more often observed on the fracture surface of the tensile sample. These results show that FDM manufacturing at different printing speeds has a substantial effect on the surface color, surface roughness, density, and compressive properties of the FDM-printed WPC part.

Utilization of Waste Bamboo Fibers in Thermoplastic Composites: Influence of the Chemical Composition and Thermal Decomposition Behavior.

In this study, four types of waste bamboo fibers (BFs), Makino bamboo (Phyllostachys makinoi), Moso bamboo (Phyllostachys pubescens), Ma bamboo (Dendrocalamus latiflorus), and Thorny bamboo (Bambusa stenostachya), were used as reinforcements and incorporated into polypropylene (PP) to manufacture bamboo‒PP composites (BPCs). To investigate the effects of the fibers from these bamboo species on the properties of the BPCs, their chemical compositions were evaluated, and their thermal decomposition kinetics were analyzed by the FlynnWallOzawa (FWO) method and the Criado method. Thermogravimetric results indicated that the Makino BF was the most thermally stable since it showed the highest activation energy at various conversion rates that were calculated by the FWO method. Furthermore, using the Criado method, the thermal decomposition mechanisms of the BFs were revealed by diffusion when the conversion rates (α) were below 0.5. When the α values were above 0.5, their decomposition mechanisms trended to the random nucleation mechanism. Additionally, the results showed that the BPC with Thorny BFs exhibited the highest moisture content and water absorption rate due to this BF having high hemicellulose content, while the BPC with Makino BFs had high crystallinity and high lignin content, which gave the resulting BPC better tensile properties.

Nonisothermal Crystallization Kinetics of Acetylated Bamboo Fiber-Reinforced Polypropylene Composites.

The crystallization behavior of bamboo fiber (BF) reinforced polypropylene (PP) composites (BPCs) was investigated using a differential scanning calorimeter (DSC). The results showed that unmodified BF as a nucleation agent accelerated the crystallization rate of the PP matrix during cooling whereas there is no significant effect on the improved crystallization rate in BPCs with acetylated BFs. Based on the Avrami method, Avrami-Ozawa method, and Friedman method, the corresponding crystallization kinetics of PP reinforced with different acetylation levels of BFs were further analyzed. The results demonstrated that the crystal growth mechanism of the PP matrix for BPCs with unmodified and various acetylated BFs exhibited tabular crystal growth with heterogeneous nucleation. A higher cooling rate is required to achieve a certain relative crystallinity degree at the unit crystallization time for BPCs with a higher weight percent gain (WPG) of acetylated BFs (WPG >13%). Furthermore, based on the Friedman method, the lowest crystallization activation energy was observed for the BPCs with 19% WPG of acetylated BFs.

The Effect of Maleated Polypropylene on the Non-Isothermal Crystallization Kinetics of Wood Fiber-Reinforced Polypropylene Composites.

The influence of maleated polypropylene (MAPP) on the non-isothermal crystallization behavior of wood fiber (WF)-reinforced PP composites (WPCs) was investigated by a differential scanning calorimeter (DSC). The results showed that MAPP as a nucleation agent accelerated the crystallization rate of the PP matrix in WPC under the cooling process. The corresponding crystallization kinetics and activation energy were further analyzed using the Avrami method, Avrami⁻Ozawa method, Kissinger method, and Friedman method. The results demonstrated that MAPP significantly changed the crystal growth mechanism of the PP matrix to heterogeneous nucleation for acicular and tabular crystal growth during the annealing step. A remarkably lower cooling rate can achieve a certain relative crystallinity degree at the unit crystallization time for WPC with 3 wt % MAPP (WPCM3). Similarly, the lowest crystallization activation energy was observed for the WPCM3 among all WPCs by the Kissinger method. Furthermore, based on the Friedman method, the addition of MAPP easily caused the PP matrix to crystallize in the WPC at the initial stage of relative crystallinity.

Effect of Extrusion Temperature on the Physico-Mechanical Properties of Unidirectional Wood Fiber-Reinforced Polylactic Acid Composite (WFRPC) Components Using Fused Deposition Modeling.

Wood fiber-reinforced polylactic acid (PLA) composites (WFRPCs) were used as a filament to manufacture the unidirectional WFRPC components by means of fused deposition modeling (FDM). The physico-mechanical properties of the WFRPC components printed at different extrusion temperatures (200, 210, 220, and 230 °C) were determined. The results revealed that most of the physical properties (moisture content, surface roughness, water absorption rate, and thickness swelling rate) of the printed WFRPC component were not significantly influenced by extrusion temperature, while its density and color difference increased as the extrusion temperature increased. Additionally, the tensile and flexural properties of the FDM-printed WFRPC component decreased when the extrusion temperature was more than 200 °C, whereas the compressive strength and internal bond strength increased by 15.1% and 24.3%, respectively, when the extrusion temperature was increased from 200 to 230 °C. Furthermore, scanning electronic microscopy (SEM) demonstrated that the fracture surface of the tensile component printed at a higher extrusion temperature exhibited a better compatibility at fiber/PLA interfaces and good adhesion between the extruded filament segments. These results indicate that the FDM printing process using different extrusion temperatures has a substantial impact on the surface color, density, and mechanical properties of the printed WFRPC component.

Effects of Heat-Treated Wood Particles on the Physico-Mechanical Properties and Extended Creep Behavior of Wood/Recycled-HDPE Composites Using the Time-Temperature Superposition Principle.

This study investigated the effectiveness of heat-treated wood particles for improving the physico-mechanical properties and creep performance of wood/recycled-HDPE composites. The results reveal that the composites with heat-treated wood particles had significantly decreased moisture content, water absorption, and thickness swelling, while no improvements of the flexural properties or the wood screw holding strength were observed, except for the internal bond strength. Additionally, creep tests were conducted at a series of elevated temperatures using the time-temperature superposition principle (TTSP), and the TTSP-predicted creep compliance curves fit well with the experimental data. The creep resistance values of composites with heat-treated wood particles were greater than those having untreated wood particles due to the hydrophobic character of the treated wood particles and improved interfacial compatibility between the wood particles and polymer matrix. At a reference temperature of 20 °C, the improvement of creep resistance (ICR) of composites with heat-treated wood particles reached approximately 30% over a 30-year period, and it increased significantly with increasing reference temperature.

Characterization and Thermal Stability of Acetylated Slicewood Production by Alkali-Catalyzed Esterification.

This study was compared and characterized two different alkali (potassium carbonate (PC) and potassium acetate (PA))-catalyzed acetylations of slicewood with vinyl acetate (VA) by a vapor phase reaction. The results revealed that the esterification reaction between VA and the hydroxyl groups of slicewood could be improved by using PC or PA as a catalyst. Additionally, a significant weight percent gain was obtained after VA acetylation with 5% of catalyst. Furthermore, the reactivity of the cellulose hydroxyl groups for VA acetylation was more pronounced at the C2 reactive site compared to acetylation with acetic anhydride. On the other hand, the apparent activation energy of thermal decomposition between 10% and 70% conversion is 174-183, 194-200, and 183-186 kJ/mol for unmodified slicewood and VA-acetylated slicewood with PC and PA, respectively. Accordingly, the thermal stability of the slicewood could be effectively enhanced by VA acetylation, especially for using the PC as a catalyst.

Characterization of Wood-Plastic Composites Made with Different Lignocellulosic Materials that Vary in Their Morphology, Chemical Composition and Thermal Stability.

In this study, four kinds of lignocellulosic fibers (LFs), namely, those from Chinese fir (Cunninghamia lanceolata), Taiwan red pine (Pinus taiwanensis), India-charcoal trema (Trema orientalis) and makino bamboo (Phyllostachys makinoi), were selected as reinforcements and incorporated into high-density polyethylene (HDPE) to manufacture wood-plastic composites (WPCs) by a flat platen pressing process. In addition to comparing the differences in the physico-mechanical properties of these composites, their chemical compositions were evaluated and their thermal decomposition kinetics were analyzed to investigate the effects of the lignocellulosic species on the properties of the WPCs. The results showed that the WPC made with Chinese fir displayed a typical M-shaped vertical density profile due to the high aspect ratio of its LFs, while a flat vertical density profile was observed for the WPCs made with other LFs. Thus, the WPC made with Chinese fir exhibited higher flexural properties and lower internal bond strength (IB) than other WPCs. In addition, the Taiwan red pine contained the lowest holocellulose content and the highest extractives and α-cellulose contents, which gave the resulting WPC lower water absorption and flexural properties. On the other hand, consistent with the flexural properties, the results of thermal decomposition kinetic analysis showed that the activation energy of the LFs at 10% of the conversion rate increased in the order of Taiwan red pine (146⁻161 kJ/mol), makino bamboo (158⁻175 kJ/mol), India-charcoal trema (185⁻194 kJ/mol) and Chinese fir (194⁻202 kJ/mol). These results indicate that the morphology, chemical composition and thermal stability of the LFs can have a substantial impact on the physico-mechanical properties of the resulting WPCs.